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Advances in Thermoforming Machines: High Speed, Productivity and Low Noise

Short Description:

Thermoforming machines have revolutionized the packaging industry, providing efficient and cost-effective solutions for producing a wide range of plastic products. As the demand for high-speed, high-productivity and low-noise machines continues to increase, the development of servo-controlled thermoforming machines has significantly improved the manufacturing process. In this article, we will explore the innovative features and advantages of servo-controlled thermoforming machines, focusing on their forming area, fulcrum structure, torsion axis, reducer structure, and the impact of the servo system on stability and noise reduction.


Product Detail

Product Tags

High speed, high productivity

The integration of servo systems in thermoforming machines significantly increases speed and productivity. By utilizing advanced servo technology, these machines are able to achieve higher productivity while maintaining precision and accuracy. Servo control mechanisms can precisely control the molding process, resulting in shorter cycle times and higher output. Increased speed and productivity make servo-controlled thermoforming machines ideally suited to meet the needs of large-scale production, thereby increasing overall operational efficiency and reducing manufacturing lead times.

Molding area and fulcrum structure

One of the key features of servo-controlled thermoforming machines is the use of five pivot points in the forming area. This innovative design provides enhanced stability and support during the molding process, ensuring consistent and uniform product quality. The strategic placement of fulcrum points, combined with the use of torsion axes and reducer structures, enables the machine to precisely control the molding process, resulting in accurate and reliable production of plastic products. The incorporation of servo systems further enhances the functionality of the fulcrum structure, enabling seamless coordination and synchronization of motion to optimize overall molding area performance.

Torsion shaft and reducer structure

The inclusion of a torsion shaft and speed reducer in a servo-controlled thermoforming machine contributes to its superior performance and reliability. The torsion shaft design facilitates smooth and efficient operation, minimizing friction and wear, while the reducer structure ensures consistent power transmission and torque distribution. These features are critical for achieving high speeds and productivity, as they enable the machine to operate at optimal levels without compromising performance or durability. The integration of the servo system further enhances the functionality of the torsion axis and reducer structure, allowing precise control and adjustment of the molding process to achieve excellent product quality and production efficiency.

Servo system for stabilization and noise reduction

The implementation of servo systems in thermoforming machines plays a vital role in ensuring stability and reducing noise. The precise control and coordination provided by servo technology contributes to the overall stability of the machine, minimizing vibrations and fluctuations during operation. This stability is critical to maintaining consistent molding results and minimizing the risk of production errors. In addition, servo control mechanisms enable machines to operate at lower noise levels, creating a more conducive working environment and reducing the impact of noise pollution in manufacturing facilities. The servo system is combined with the advanced structural design of the thermoforming machine to form a harmonious and efficient production process, ultimately improving product quality and operating performance.

In summary, the integration of servo technology in thermoforming machines significantly improves the performance of these systems, especially in terms of high speed, high productivity and low noise operation. Innovative features such as the five-point forming area, torsion axis, and reducer structure, combined with the precision control of the servo system, improve the performance and reliability of the thermoforming machine. These advancements not only increase the efficiency and productivity of plastic product manufacturing, but also contribute to a more sustainable and environmentally friendly production process. As demand for high-speed, high-productivity and low-noise machines continues to grow, servo-controlled thermoforming machines will play a key role in shaping the future of the packaging industry.

TECHNICAL PARAMETER

Model No. Sheet thickness

(mm)

 Sheetwidth

(mm)

Mold.formingarea

(mm)

Max forming depth

(mm)

Max.No-load speed

(cycles/min)

Total power

 

Motor power

(KW)

Power supply Machine total weight

(T)

Dimension

(mm)

Servo stretching

(kw)

 

SVO-858 0.3-2.5 730-850 850X580 200 ≤35 180 20 380V/50HZ 8 5.2X1.9X3.4 11/15
SVO-858L 0.3-2.5 730-850 850X580 200 ≤35 206 20 380V/50HZ 8.5 5.7X1.9X3.4 11/15

Product Picture

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Production Process

6

Cooperation Brands

partner_03

FAQ

Q1: Are you a factory or trading company?
A1: We are a factory, and we export our machines to more than 20 countries since 2001.

Q2: What kind of cup is suitable for this machine?
A2: The round shape plastic cup with the higher than the dia..

Q3: Is the PET cup can stack or not? Do the cup will be scratched?
A3: PET cup also can be workable with this stacker. But it need to use the silcon wheels at the stacking part which will reduce much for the scratching problem.

Q4:Do you accept OEM Design for some special cup?
A4: Yes,we can accpet it.

Q5: Is there other value-add service?
A5: We can offer you some professional suggestions about the production experience,for example: we can offer some formula upon some expecial product like high clear PP cup etc.


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